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世邦巴彥淖爾磁鐵礦破碎選礦
內(nèi)蒙古巴彥淖爾磁鐵礦破碎選礦生產(chǎn)線,位于巴彥淖爾市烏拉特前旗北部,計(jì)劃投入6200萬(wàn)元,將原有時(shí)產(chǎn)200噸破碎生產(chǎn)線產(chǎn)能提升,實(shí)現(xiàn)年加工破碎350萬(wàn)噸磁鐵礦礦石。該磁鐵礦品味在26%以上,采用“濕式弱磁選”工藝流程,成品為鐵精礦,計(jì)劃開采20年以上。該破碎選礦生產(chǎn)線選用世邦集團(tuán)的C6X顎式破碎機(jī)、HST單缸液壓圓錐破碎機(jī)、HPT多缸液壓圓錐破碎機(jī)、S5X圓振動(dòng)篩等設(shè)備。綜合時(shí)產(chǎn)500噸左右。
內(nèi)蒙古巴彥淖爾市依托豐富的礦產(chǎn)資源優(yōu)勢(shì),持續(xù)推進(jìn)礦產(chǎn)資源集約化開發(fā)利用。當(dāng)?shù)啬炒笮偷V業(yè)集團(tuán)與上海世邦機(jī)器有限公司達(dá)成戰(zhàn)略合作,分三期實(shí)施磁鐵礦破碎選礦生產(chǎn)線技術(shù)改造工程。
項(xiàng)目位于巴彥淖爾市烏拉特前旗北部礦區(qū),屬典型的沉積變質(zhì)型磁鐵礦床,平均品位26%以上。礦區(qū)交通便利,基礎(chǔ)設(shè)施完善,具備規(guī)模化開發(fā)條件。
二、技術(shù)升級(jí)方案
項(xiàng)目采用"分段實(shí)施、梯次提升"的技術(shù)改造路徑:
一期工程(2021年)
投入6200萬(wàn)元對(duì)原有200t/h生產(chǎn)線進(jìn)行技術(shù)改造,升級(jí)為500t/h產(chǎn)能規(guī)模。保留了部分可利用設(shè)施,最大限度節(jié)約改造成本。
二期工程(2022年)
總投資1.3億元新建500t/h生產(chǎn)線,替代淘汰老舊設(shè)備。采用最新自動(dòng)化控制系統(tǒng),生產(chǎn)效率提升30%以上。
三期工程(2023年)
建成1000t/h大型全自動(dòng)生產(chǎn)線,標(biāo)志著礦區(qū)全面進(jìn)入現(xiàn)代化生產(chǎn)階段。
三、核心技術(shù)特點(diǎn)
工藝流程優(yōu)化
• 采用"三段一閉路"破碎篩分系統(tǒng)
• 濕式弱磁選工藝確保鐵精礦質(zhì)量穩(wěn)定
• 智能控制系統(tǒng)實(shí)現(xiàn)生產(chǎn)參數(shù)精準(zhǔn)調(diào)節(jié)
關(guān)鍵設(shè)備配置
(1)粗碎環(huán)節(jié):C6X160顎式破碎機(jī)
優(yōu)化型腔設(shè)計(jì),破碎比顯著提升
新型肘板結(jié)構(gòu),耐用性提高40%
處理能力可達(dá)1000t/h
(2)中細(xì)碎環(huán)節(jié)
• HST450單缸液壓圓錐破:層壓破碎原理,產(chǎn)品粒形優(yōu)良
• HPT多缸液壓圓錐破:液壓過鐵保護(hù),設(shè)備運(yùn)行更安全
(3)篩分系統(tǒng)
S5X3680振動(dòng)篩:
篩分效率≥92%
彈簧減振裝置降低噪音15分貝
模塊化設(shè)計(jì)便于維護(hù)保養(yǎng)
四、項(xiàng)目實(shí)施成效
經(jīng)濟(jì)效益
• 年新增產(chǎn)值約1.2億元
• 投資回收期縮短至4.8年
• 綜合成本下降18%
社會(huì)效益
• 直接創(chuàng)造就業(yè)崗位56個(gè)
• 帶動(dòng)周邊服務(wù)業(yè)發(fā)展
五、環(huán)保安全措施
環(huán)境保護(hù)
• 全封閉式廠房設(shè)計(jì)
• 布袋除塵+噴淋抑塵雙重系統(tǒng)
• 已完成復(fù)墾面積120畝
安全生產(chǎn)
• 建立三級(jí)安全管理體系
• 關(guān)鍵設(shè)備雙重防護(hù)裝置
六、運(yùn)營(yíng)管理創(chuàng)新
智慧礦山建設(shè)
• 生產(chǎn)數(shù)據(jù)實(shí)時(shí)采集系統(tǒng)
• 設(shè)備狀態(tài)在線監(jiān)測(cè)平臺(tái)
• 智能巡檢機(jī)器人應(yīng)用
七、行業(yè)示范價(jià)值
探索出"漸進(jìn)式"技術(shù)改造路徑
驗(yàn)證了大型化設(shè)備的適用性
創(chuàng)新綠色礦山建設(shè)模式
形成可復(fù)制的管理經(jīng)驗(yàn)
八、發(fā)展前景展望
深化智能礦山建設(shè)
研究尾礦綜合利用技術(shù)
結(jié)語(yǔ):
本項(xiàng)目通過技術(shù)創(chuàng)新和設(shè)備升級(jí),構(gòu)建了現(xiàn)代化鐵礦資源開發(fā)體系,實(shí)現(xiàn)了經(jīng)濟(jì)效益與環(huán)境效益的協(xié)調(diào)發(fā)展,為同類礦山改造提供了有益參考。未來(lái)將持續(xù)推進(jìn)智慧化、綠色化轉(zhuǎn)型,打造行業(yè)標(biāo)桿項(xiàng)目。
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Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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