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江西吉安砂生產(chǎn)線，黎明砂巖破碎生產(chǎn)線
時間:2025-12-18 11:16 點擊: 次
該項目位于江西吉安市吉水縣醪橋鎮(zhèn)，依托當(dāng)?shù)馗蒙皫r資源，引入智能環(huán)保的現(xiàn)代化生產(chǎn)理念。生產(chǎn)線采用先進工藝裝備，實現(xiàn)自動化控制、清潔化生產(chǎn)，打造區(qū)域性砂石骨料標(biāo)桿生產(chǎn)基地。
項目亮點
智能化運營
采用DCS更好控制系統(tǒng)，實現(xiàn)"一鍵啟停"和遠(yuǎn)程監(jiān)控
全線配備傳感器網(wǎng)絡(luò)，實時監(jiān)測設(shè)備運行狀態(tài)
智能化物流管理系統(tǒng)，自動計量與庫存管理
環(huán)保型設(shè)計
全封閉式鋼結(jié)構(gòu)廠房，配備粉塵收集系統(tǒng)
水資源循環(huán)利用率達95%以上
廠區(qū)綠化覆蓋率超過30%，打造花園式工廠
核心工藝裝備
破碎系統(tǒng)
粗破工段：PE1200×1500顎式破碎機
中細(xì)碎工段：HST315+HPT500圓錐破碎機組
制砂工段：2臺VSI6X1263立軸沖擊式制砂機
篩分系統(tǒng)
多層圓振動篩分級設(shè)備
智能變頻調(diào)節(jié)系統(tǒng)
耐磨篩網(wǎng)設(shè)計
環(huán)保系統(tǒng)
脈沖式除塵裝置
三級水處理循環(huán)系統(tǒng)
封閉式輸送帶網(wǎng)絡(luò)
二、設(shè)備配置與工藝
核心設(shè)備：
初破：PE1200×1500 顎式破碎機，處理能力強，適用于大塊砂巖的粗碎。
中細(xì)碎：HST315 單缸液壓圓錐破碎機與 HPT500 多缸液壓圓錐破碎機組合，前者適合中碎，后者用于細(xì)碎，兼具高產(chǎn)量與粒形優(yōu)化。
制砂與整形：2 臺 VSI6X1263 立軸沖擊式制砂機，采用 “石打石” 模式，減少設(shè)備磨損，提升機制砂粒形質(zhì)量。
篩分：圓振動篩，實現(xiàn)不同規(guī)格砂石骨料的分級。
工藝優(yōu)勢：設(shè)備配置兼顧效率與環(huán)保，如HPT圓錐破比傳統(tǒng)機型產(chǎn)量35%-60%，且采用層壓破碎原理，針片狀石子減少；VSI制砂機支持兩種破碎模式切換，適應(yīng)不同硬度物料需求。
三、環(huán)保措施
粉塵控制：全封閉加工車間結(jié)合高壓噴霧裝置，抑制無組織揚塵；破碎、篩分工段配備袋式除塵器，確保顆粒物排放濃度≤10mg/m³。
廢水處理：洗砂廢水經(jīng)三級沉淀池處理后循環(huán)使用，泥餅壓濾脫水用于礦區(qū)復(fù)墾或外售制磚，實現(xiàn)廢水零排放。
噪聲治理：選用低噪聲設(shè)備，基礎(chǔ)減振并加裝消音器；車間封閉設(shè)計結(jié)合廠區(qū)綠化，降低廠界噪聲至?xí)冮g≤60dB。
固廢利用：石粉作為混凝土摻合料，廢石回填采坑或破碎再利用，固廢綜合利用率達 100%。
四、市場影響與成本效益
市場供應(yīng)：主要銷往江西本地及周邊地區(qū)，緩解區(qū)域砂石供需壓力。
成本分析：設(shè)備選型注重性價比，如黎明重工的HPT圓錐破比傳統(tǒng)機型節(jié)能 10%-15%，降低長期運營成本。
五、未來規(guī)劃與行業(yè)地位
綠色升級：項目已滿足《江西省綠色礦山建設(shè)標(biāo)準(zhǔn)》，未來或進一步推進數(shù)字化礦山建設(shè)，如安裝在線監(jiān)測系統(tǒng)實時監(jiān)控粉塵、噪聲數(shù)據(jù)。
產(chǎn)業(yè)鏈延伸：部分砂巖項目已拓展至干混砂漿、建筑砂漿領(lǐng)域，為混凝土攪拌站提供配套骨料，提升產(chǎn)品附加值。
行業(yè)標(biāo)桿：作為吉安市重點砂石項目，其自動化、環(huán)?；Ｊ接型蔀橼M中地區(qū)綠色礦山建設(shè)的示范。
六、黎明重工設(shè)備
技術(shù)創(chuàng)新：HPT多缸液壓圓錐破采用固定主軸結(jié)構(gòu)，效率比傳統(tǒng)機型高 5%-15%；VSI6X 制砂機通過葉輪設(shè)計優(yōu)化，制砂效率提升 20%。
適應(yīng)性強：設(shè)備支持模塊化配置，可根據(jù)原料硬度、產(chǎn)能需求靈活調(diào)整，如針對砂巖的高硅含量，采用耐磨材料延長易損件壽命。
服務(wù)體系：提供從工藝設(shè)計到售后維護的全流程支持，如為客戶定制智能柔性生產(chǎn)線，實現(xiàn)更好控制室一鍵切換生產(chǎn)模式。
總結(jié)
該項目通過先進的設(shè)備配置與環(huán)保工藝，實現(xiàn)了砂巖資源的好的開發(fā)與可持續(xù)利用。其規(guī)?；a(chǎn)、低能耗運營及綠色礦山實踐，不僅滿足了區(qū)域砂石需求，也為行業(yè)提供了可復(fù)制的標(biāo)桿模式。未來，隨著數(shù)字化與產(chǎn)業(yè)鏈延伸的推進，項目有望進一步提升經(jīng)濟效益與環(huán)境效益。
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名黎明重工類型破碎機河卵石是一種純天然的石材,取自經(jīng)歷過千萬年前的地殼運動后由古老河床隆起產(chǎn)生的砂石山中,經(jīng)歷著山洪沖擊流水搬運過程中不斷的旋回破碎機的原理與顎式破碎機相同,但不同的是其破碎腔為破碎錐和固定錐之間形成的是環(huán)形空間,在任一瞬間,都有一部分物料受到壓碎,而它對面的那一部分物料則同時向下排出,屬于連續(xù)工作制度。當(dāng)旋回破碎機進入正常破碎工作之后,操作時必須遵守和注意下列事項檢查運轉(zhuǎn)情況,破碎機內(nèi)部不應(yīng)有異常敲擊聲。
Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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